Mo53sz
Not so new Member
- Joined
- Nov 4, 2012
- Messages
- 17
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G'day people,
A little while ago I raised a question as to wheather or not it was a good idea to make a pearch from copper pipe. I received many comments that I should cash the copper in and buy beer then find a stick and voila. Of course being the man that I am, I saw this as a challenge and thus the following project was born. I hope this gives a little insight into my process and perhaps someone may follow in my foot steps and have a little bit of fun dooing it.
excuse the iFail photos please.
First of all I made use of some 1 1/8 pipe that we removed from a decommissioned installation so it was free
I found a piece of steel that fit inside the copper nicely so that I could put it in a vice without the copper crushing or heating up and falling out.
then I got the oxy out and got plenty of heat onto the copper until it was nice and cherry red and maluable.
then I worked the copper nice and slowly ensuring to put the most heat on the outside of the bend. this is because the outside radius will have the furthest to stretch and will require the most heat.
I found that as the copper bent and kinked I could work the soft metal with a hammer and bash it into a square to keep some strength in the copper and to try and keep a branch like shape.
then I made a second "branch" to roughly the shape I thought it should be.
once home, I mocked up the mounting location with my finely calibrated instruments, electrical tape and a stubbie holder.
also with some of the scrap I mocked up a third "branch" to be made for the cool end of the tank
then I brazed the joins together with a simple butt join
in the bending process a couple of holes were torn in the copper so I quickly filled them up with solder to stop anything finding it's way in
third branch bent up and joined
I then heated a piece of copper up and bashed it flat with a hammer to form a mounting plate for the base of the perch
I then drilled a couple of holes in the plate and soldered it to the base
progress shot
I made up a couple more tabs to secure the branches to the wall of the enclosure.
final check of dimensions before coating.
getting the expanda foam to stick to the copper was the most annoying part of this whole project. I had to work it slowly or it would just fall straight off. perhaps coating the copper in pond tite would help the expanda foam stick next time.
make sure you fill the pipe up to stop any nasties growing in there or even worse, losing your pet!
next I took a hack saw blade to the foam to shape and smooth out all the rough edges and inconsistencies.
doesn't matter if you miss some spots because the grout will cover it all up anyway.
next I coated the expanda foam with grout as we normally would. I chose to use the stuff from bunnings that is already brown in colour. I'm not sure if that is a no go or not but I figured the pond tite will seal it all up anyway.
for the last coat I added some white paint to lighten the colour and used the grout sparingly to give some depth.
then three or four coats of pond tite to make sure it's all safe
all complete ready for final installation.
with the foam and grout it was a little bit of a tight fit but being copper I could manipulate it a little to get it into position as required. don't move it too much though ot the grout will start to crack.
a coupele of hides, some substrate and a bowl and we are good to go!
I have to say though, nothing makes you happier than the first time you see your pet using the thing you have put all your time into! she seems to like it
all in all I am very happy with the result. if I didn't have to take the perch to the office to work on it every day then I would have been able to have it done in a weekend, no dramas. The main thing that took up time was waiting for grout and expanda foam and pond tite to dry.
hope this was informative and I hope it has inspired someone out there to have a go at making a slightly less typical perch for their enclosure.
cheers.
Moses
A little while ago I raised a question as to wheather or not it was a good idea to make a pearch from copper pipe. I received many comments that I should cash the copper in and buy beer then find a stick and voila. Of course being the man that I am, I saw this as a challenge and thus the following project was born. I hope this gives a little insight into my process and perhaps someone may follow in my foot steps and have a little bit of fun dooing it.
excuse the iFail photos please.
First of all I made use of some 1 1/8 pipe that we removed from a decommissioned installation so it was free
I found a piece of steel that fit inside the copper nicely so that I could put it in a vice without the copper crushing or heating up and falling out.
then I got the oxy out and got plenty of heat onto the copper until it was nice and cherry red and maluable.
then I worked the copper nice and slowly ensuring to put the most heat on the outside of the bend. this is because the outside radius will have the furthest to stretch and will require the most heat.
I found that as the copper bent and kinked I could work the soft metal with a hammer and bash it into a square to keep some strength in the copper and to try and keep a branch like shape.
then I made a second "branch" to roughly the shape I thought it should be.
once home, I mocked up the mounting location with my finely calibrated instruments, electrical tape and a stubbie holder.
also with some of the scrap I mocked up a third "branch" to be made for the cool end of the tank
then I brazed the joins together with a simple butt join
in the bending process a couple of holes were torn in the copper so I quickly filled them up with solder to stop anything finding it's way in
third branch bent up and joined
I then heated a piece of copper up and bashed it flat with a hammer to form a mounting plate for the base of the perch
I then drilled a couple of holes in the plate and soldered it to the base
progress shot
I made up a couple more tabs to secure the branches to the wall of the enclosure.
final check of dimensions before coating.
getting the expanda foam to stick to the copper was the most annoying part of this whole project. I had to work it slowly or it would just fall straight off. perhaps coating the copper in pond tite would help the expanda foam stick next time.
make sure you fill the pipe up to stop any nasties growing in there or even worse, losing your pet!
next I took a hack saw blade to the foam to shape and smooth out all the rough edges and inconsistencies.
doesn't matter if you miss some spots because the grout will cover it all up anyway.
next I coated the expanda foam with grout as we normally would. I chose to use the stuff from bunnings that is already brown in colour. I'm not sure if that is a no go or not but I figured the pond tite will seal it all up anyway.
for the last coat I added some white paint to lighten the colour and used the grout sparingly to give some depth.
then three or four coats of pond tite to make sure it's all safe
all complete ready for final installation.
with the foam and grout it was a little bit of a tight fit but being copper I could manipulate it a little to get it into position as required. don't move it too much though ot the grout will start to crack.
a coupele of hides, some substrate and a bowl and we are good to go!
I have to say though, nothing makes you happier than the first time you see your pet using the thing you have put all your time into! she seems to like it
all in all I am very happy with the result. if I didn't have to take the perch to the office to work on it every day then I would have been able to have it done in a weekend, no dramas. The main thing that took up time was waiting for grout and expanda foam and pond tite to dry.
hope this was informative and I hope it has inspired someone out there to have a go at making a slightly less typical perch for their enclosure.
cheers.
Moses