Why are you worried about chitin on mealworms? Woodies would have more chitin than a mealworm. Crickets have a fair amount too.
This is the reason, what had happened was a few sections of the exoskeleton had managed to avoid the choppers and once in the gut expanded from gastric juice to form a couple of what looked like teeny rubber bands. Might not be a problem 90% of the time but I won't use them unless their freshly moulted.The problem is not the amount of chitin, it's the fact that it is arranged in rings.
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